What is the Difference between Polyester and Nylon?

When choosing materials for various applications, understanding the differences between polyester and nylon is essential. Both synthetic fibers have distinct properties that make them suitable for different uses, from clothing and gear to industrial applications. Polyester and nylon are known for their strength, durability, and versatility, but they each have unique characteristics that influence their performance in specific environments. In this article, we will explore the key differences between polyester and nylon, helping you make informed decisions based on your specific needs and preferences.

How Are Polyester and Nylon Fibers Made?

The manufacturing processes of polyester and nylon fibers are complex and involve several stages of chemical synthesis and engineering. Understanding how these fibers are made provides insight into their unique properties and applications.

Polyester Fiber Production

Polyester is a category of polymers that are made by a chemical reaction involving petroleum, air, and water. The most common form, polyethylene terephthalate (PET), is produced through a multi-step process:

  1. Polymerization: The process begins with the polymerization of ethylene glycol and terephthalic acid. These chemicals undergo a reaction to form long chains of PET polymers.
  2. Spinning: The PET polymer is melted and extruded through a spinneret, a device with many tiny holes, forming long strands of fiber. These fibers are then cooled and solidified.
  3. Drawing: The fibers are stretched to align the polymer molecules, increasing their strength and elasticity. This process, known as drawing, ensures the fibers have the desired mechanical properties.
  4. Crimping and Cutting: To enhance texture and bulk, the fibers may be crimped, giving them a wavy structure. The fibers are then cut into desired lengths, depending on their intended use, such as staple fibers for textiles or continuous filaments for industrial applications.

Nylon Fiber Production

Nylon, a type of polyamide, is also produced through a chemical synthesis process. The most common type, nylon 6,6, is made from hexamethylenediamine and adipic acid:

  1. Polymerization: Nylon production begins with the polymerization of hexamethylenediamine and adipic acid to form long chains of nylon 6,6 polymer. This process creates a molten nylon salt solution.
  2. Spinning: The molten nylon is extruded through a spinneret to form continuous filaments of fiber. These filaments are cooled and solidified as they emerge from the spinneret.
  3. Drawing: Similar to polyester, the nylon fibers are drawn to align the polymer molecules, enhancing their strength and elasticity. This step ensures the fibers have the necessary durability and flexibility.
  4. Texturing and Cutting: Nylon fibers can be textured to add bulk and improve their hand feel. Texturing methods, such as air-jet or mechanical crimping, create a more natural look and feel. The fibers are then cut into staple lengths for use in textiles or kept as continuous filaments for other applications.

Key Differences in Production

While both polyester and nylon fibers undergo polymerization, spinning, and drawing, their production processes differ in the raw materials used and specific chemical reactions involved. Polyester is derived primarily from petroleum, air, and water, while nylon is produced from a combination of hexamethylenediamine and adipic acid.

  • Chemical Structure: The differences in chemical structure give polyester and nylon distinct properties. Polyester fibers are hydrophobic, meaning they repel water, while nylon fibers are more absorbent. This affects their performance in moisture management and drying times.
  • Environmental Impact: The production processes for both fibers have environmental impacts, including energy consumption and emissions. However, advancements in recycling technologies have made it possible to produce both recycled polyester and nylon, reducing their ecological footprint.


Feel & Performance

When comparing polyester and nylon, the differences in feel and performance are significant and can influence the choice of material for various applications. Each fiber offers unique characteristics that make them suitable for specific uses, impacting everything from comfort to durability.


The tactile sensation of polyester and nylon can vary greatly, influencing their suitability for different types of clothing and gear.

  • Polyester: Polyester fibers are generally smooth and can have a slightly slick feel. They are often blended with other fibers to improve softness and enhance comfort. Polyester fabrics can vary in texture, from soft and silky to crisp and sturdy, depending on the weave and finishing processes used.
  • Nylon: Nylon is known for its silky, smooth texture. It often feels softer and more luxurious compared to polyester. The natural luster of nylon gives it a shinier appearance, which can enhance the aesthetic appeal of garments and accessories.


The performance characteristics of polyester and nylon make them suitable for different functional needs, including moisture management, durability, and resistance to environmental factors.

  • Moisture Management:
    • Polyester: Polyester is hydrophobic, meaning it repels water. This property allows polyester fabrics to wick moisture away from the body, making them ideal for athletic wear and activewear. Polyester dries quickly, keeping the wearer dry and comfortable during intense physical activities.
    • Nylon: Nylon absorbs more water than polyester, which can make it less effective at moisture-wicking. However, it also dries quickly and can still be a good choice for sportswear, especially when combined with other moisture-wicking materials.
  • Resistance to Environmental Factors:
    • Polyester: Polyester has excellent resistance to UV rays and is less likely to fade when exposed to sunlight. This makes it ideal for outdoor clothing and gear, as well as applications where prolonged exposure to the sun is a concern.
    • Nylon: Nylon is also resistant to UV damage but to a slightly lesser degree than polyester. However, it performs exceptionally well in cold weather conditions, maintaining its flexibility and strength even at low temperatures.
  • Stain and Odor Resistance:
    • Polyester: Polyester fibers are less likely to absorb oils and stains, making them easier to clean and maintain. They are also more resistant to odors, which is a valuable property for activewear and other garments worn during physical activities.
    • Nylon: Nylon is more prone to staining and can absorb oils, which might require more frequent washing. However, advancements in fabric treatments have improved nylon’s stain resistance and overall maintenance.

Specific Applications

  • Polyester: Due to its moisture-wicking properties and durability, polyester is commonly used in sportswear, activewear, outdoor gear, and home textiles. Its ability to resist UV damage makes it a popular choice for outdoor furniture and automotive interiors.
  • Nylon: Nylon’s strength and abrasion resistance make it suitable for applications requiring durability, such as backpacks, luggage, outerwear, and industrial uses. Its smooth texture and luxurious feel also make it a preferred material for lingerie, hosiery, and fashion garments.


When comparing polyester and nylon, one of the notable differences lies in their dyeing properties. Both fibers react differently to dyes, which affects the color vibrancy, durability, and variety of shades that can be achieved. Understanding these differences is crucial for industries that require specific color characteristics, such as fashion, textiles, and home furnishings.

Dyeing Polyester

Polyester is dyed using a process called disperse dyeing, which involves the use of water-insoluble dyes. This method ensures that the dye penetrates the fibers effectively, resulting in vibrant and long-lasting colors.

  • Color Vibrancy: Polyester fibers take dye very well, producing bright and vibrant colors. The dyeing process allows for a wide range of hues and shades, making polyester a popular choice for colorful garments and textiles.
  • Durability: The colors achieved through disperse dyeing are highly resistant to fading, even with frequent washing and exposure to sunlight. This makes polyester ideal for outdoor clothing and items that require long-lasting color.
  • Colorfastness: Polyester exhibits excellent colorfastness, meaning the colors remain stable and do not bleed easily. This property is essential for maintaining the appearance of multi-colored designs and patterns.

Dyeing Nylon

Nylon is typically dyed using acid dyes, which bond well with the nylon fibers. The dyeing process for nylon differs from polyester, resulting in distinct color characteristics.

  • Color Range: Nylon can achieve deep, rich colors, but the range of available shades may be more limited compared to polyester. However, nylon’s ability to take on bold and vivid colors makes it a preferred choice for applications requiring striking visual appeal.
  • Washfastness: While nylon dyes well, its colorfastness to washing can vary depending on the type of dye and dyeing process used. Special treatments and finishes can enhance the durability of the color.
  • Lightfastness: Nylon is generally less resistant to fading from prolonged exposure to sunlight compared to polyester. For applications that involve significant sun exposure, additional UV protection treatments may be necessary to maintain color integrity.

Special Considerations

  • Blends: When dyeing blends of polyester and nylon, achieving uniform color can be challenging due to the different dyeing processes required for each fiber. Special dye formulations and processes are used to ensure consistent coloration across the blend.
  • Environmental Impact: The dyeing processes for both polyester and nylon involve the use of chemicals and water, which can have environmental implications. Advances in eco-friendly dyeing technologies are being developed to reduce the environmental footprint of these processes.

Applications and Implications

  • Fashion and Textiles: The dyeing properties of polyester and nylon influence their use in fashion and textiles. Polyester’s vibrant and durable colors make it suitable for high-fashion items, sportswear, and outdoor gear. Nylon’s rich colors and luxurious feel are often preferred for lingerie, hosiery, and high-performance outerwear.
  • Home Furnishings: In home furnishings, polyester’s excellent colorfastness makes it ideal for curtains, upholstery, and outdoor furniture fabrics that require enduring color. Nylon’s application in this sector is often seen in items like rugs and carpets where rich, bold colors are desired.



When considering the differences between polyester and nylon, durability is a key factor that influences their selection for various applications. Both fibers are known for their strength and resilience, but they exhibit different characteristics in terms of wear resistance, longevity, and performance under stress.

Wear Resistance

  • Polyester: Polyester fibers are highly resistant to abrasion and wear. This makes polyester a preferred material for items that are subjected to frequent friction and movement, such as outdoor gear, sportswear, and home textiles. Polyester’s durability in high-use scenarios ensures that the fabric maintains its integrity and appearance over time.
  • Nylon: Nylon is renowned for its exceptional abrasion resistance. It is often considered more durable than polyester in applications where extreme wear and tear are expected. This superior wear resistance makes nylon ideal for products like backpacks, luggage, and industrial materials that require heavy-duty performance.

Stretch and Elasticity

  • Polyester: Polyester has low elasticity, which means it retains its shape well and does not stretch out easily. This property is beneficial for maintaining the form and structure of garments and textiles. However, its lower stretch capacity can make polyester less comfortable in applications where flexibility and movement are crucial.
  • Nylon: Nylon fibers are highly elastic, allowing them to stretch and recover their shape. This elasticity provides excellent comfort and flexibility, making nylon suitable for applications such as hosiery, swimwear, and athletic wear. Nylon’s ability to stretch without losing strength contributes to its durability in dynamic uses.

Resistance to Environmental Factors

  • Polyester: Polyester excels in resisting environmental factors such as UV radiation, moisture, and chemicals. Its hydrophobic nature makes it resistant to water absorption, reducing the risk of mildew and mold. Polyester’s UV resistance prevents significant color fading and degradation when exposed to sunlight, making it ideal for outdoor applications.
  • Nylon: Nylon also offers good resistance to environmental factors but is more prone to moisture absorption compared to polyester. While nylon can be treated to improve its water resistance, it may not perform as well as polyester in consistently wet conditions. However, nylon’s resistance to cold temperatures is superior, maintaining its flexibility and strength in freezing environments.


  • Polyester: The combination of wear resistance, shape retention, and environmental resilience gives polyester a long lifespan in various applications. Polyester fabrics tend to look new for longer periods, even with frequent use and exposure to the elements. This longevity makes polyester a cost-effective choice for products requiring durability.
  • Nylon: Nylon’s incredible strength and abrasion resistance contribute to its longevity, especially in applications where heavy use and rough handling are common. Despite its susceptibility to UV damage and moisture absorption, nylon’s overall durability in demanding conditions ensures a long service life for products made from this fiber.

Specific Applications

  • Polyester: Given its durability and resistance to environmental factors, polyester is commonly used in outdoor gear, activewear, upholstery, and industrial fabrics. Its ability to maintain appearance and performance over time makes it a reliable choice for items subjected to regular use and harsh conditions.
  • Nylon: Nylon’s superior strength and elasticity make it ideal for high-performance applications such as climbing ropes, parachutes, and heavy-duty industrial materials. Its durability under stress and in abrasive environments ensures that nylon-based products can withstand extreme conditions and usage.

Reaction to Water

Understanding the differences between polyester and nylon includes examining how each material reacts to water. This aspect is crucial for determining the suitability of these fabrics for various applications, especially those involving exposure to moisture, humidity, and wet conditions.

Water Absorption

  • Polyester: Polyester is hydrophobic, meaning it repels water. This property makes polyester highly resistant to water absorption. When exposed to moisture, polyester fibers do not soak up water, which helps maintain their lightweight nature. This resistance to water absorption makes polyester ideal for applications where staying dry is essential, such as activewear, outdoor gear, and swimwear.
  • Nylon: Nylon, on the other hand, is hydrophilic and tends to absorb more water compared to polyester. While it does not absorb excessive amounts, nylon fibers can take in moisture, making the fabric feel damp. This characteristic can be a disadvantage in situations where moisture management is critical. However, nylon’s water absorption does not significantly impact its strength, but it can affect comfort and drying times.

Drying Time

  • Polyester: Due to its low water absorption, polyester dries quickly. This quick-drying property is particularly advantageous for clothing and gear used in wet or humid environments, such as sports apparel, outdoor clothing, and camping equipment. Fast drying helps prevent the growth of mold and mildew, contributing to the longevity and hygiene of polyester products.
  • Nylon: While nylon absorbs more water than polyester, it also dries relatively quickly. However, it typically takes longer to dry than polyester. This difference can be important in applications where rapid drying is necessary to maintain comfort and prevent odor. Despite this, nylon’s drying time is still faster than many natural fibers like cotton.

Moisture Management

  • Polyester: Polyester’s hydrophobic nature and quick-drying ability make it excellent at moisture-wicking. This means it can draw sweat away from the skin to the fabric’s surface, where it evaporates quickly. This moisture management capability is why polyester is commonly used in athletic wear and performance fabrics, keeping the wearer dry and comfortable during physical activity.
  • Nylon: Nylon also offers good moisture-wicking properties, but not to the same extent as polyester. Nylon can still keep the wearer relatively dry by moving moisture away from the skin, but its higher water absorption can sometimes result in a slightly damp feel. Enhancements and blends with other fibers can improve nylon’s moisture management performance.

Resistance to Mildew and Mold

  • Polyester: Because polyester does not retain water, it is less susceptible to mildew and mold growth. This resistance is particularly beneficial for items that are frequently exposed to wet conditions, such as outdoor furniture, tents, and rain gear. Polyester’s ability to stay dry and resist mildew enhances its durability and longevity.
  • Nylon: Nylon’s tendency to absorb more water makes it more prone to mildew and mold if not dried properly. While nylon is durable, it requires more attention to ensure it is thoroughly dried after exposure to moisture. Proper care and maintenance are essential to prevent mildew and maintain the integrity of nylon products.

Specific Applications

  • Polyester: Given its superior water resistance, quick drying, and moisture-wicking properties, polyester is widely used in sportswear, swimwear, outdoor gear, and other applications where moisture management is critical. Its ability to resist water makes it a reliable choice for items that need to stay dry and comfortable.
  • Nylon: Nylon’s strength and flexibility, combined with its ability to manage moisture, make it suitable for outdoor gear, backpacks, swimwear, and items where durability is essential. While it may not dry as quickly as polyester, its performance in water-related applications is still highly regarded, especially when combined with treatments to enhance water resistance.

So Which Is Best? Polyester or Nylon?

Choosing between polyester and nylon depends on your specific needs. Polyester excels in water resistance, quick drying, colorfastness, and durability against UV exposure, making it ideal for activewear, outdoor gear, and items that need to stay dry and vibrant. Nylon, on the other hand, offers superior strength, elasticity, and abrasion resistance, making it perfect for heavy-duty applications, high-performance gear, and items exposed to significant wear and tear. By understanding these differences, you can select the material that best suits your particular application.



Q1: Which material is better for outdoor gear, polyester or nylon?
A: Both materials are excellent for outdoor gear, but polyester is more resistant to UV rays and moisture, making it ideal for items that need to stay dry and withstand sun exposure. Nylon, however, offers superior strength and abrasion resistance, suitable for heavy-duty gear.

Q2: Is polyester or nylon more comfortable for activewear?
A: Polyester is often preferred for activewear due to its excellent moisture-wicking properties and quick-drying ability. Nylon is also comfortable and offers a softer, silkier feel but may absorb more moisture than polyester.

Q3: How do polyester and nylon differ in terms of durability?
A: Polyester is highly durable, resistant to stretching, shrinking, and UV damage. Nylon is even stronger, with superior abrasion resistance and elasticity, making it ideal for high-wear applications.

Q4: Which fabric is easier to dye, polyester or nylon?
A: Polyester and nylon both take dye well, but polyester tends to offer more vibrant and long-lasting colors due to its excellent dyeing process. Nylon also dyes well but might have a slightly more limited range of shades.

Q5: Can nylon and polyester be used together in blends?
A: Yes, blends of nylon and polyester are common and combine the best properties of both materials. These blends can offer enhanced durability, comfort, and performance for various applications.


Understanding the differences between polyester and nylon is crucial for selecting the right material for your needs. Polyester is ideal for applications requiring moisture resistance, quick drying, and vibrant colors, making it perfect for activewear, outdoor gear, and home textiles. Nylon offers exceptional strength, elasticity, and abrasion resistance, making it suitable for heavy-duty applications, high-performance gear, and items that endure significant wear and tear. By considering the specific properties and advantages of each material, you can make informed decisions to ensure optimal performance and satisfaction with your products.

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